RM3090E _51 Engine / Hybrid System _008396 2AR-FE ENGINE MECHANICAL _0046877 ENGINE ASSEMBLY A

2AR-FE ENGINE MECHANICAL ENGINE ASSEMBLY INSTALLATION

CAUTION / NOTICE / HINT

CAUTION:: As the engine assembly with transaxle is extremely heavy, the engine lifter may suddenly drop if the instructions listed in the repair manual are not followed. Therefore, always follow the instructions listed in the repair manual when performing this procedure.

NOTICE:: for Manual Transaxle:; When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

HINT:: Perform "Inspection After Repairs" after replacing the engine assembly, cylinder head sub-assembly, camshaft, No. 2 camshaft, camshaft timing gear assembly, camshaft timing exhaust gear assembly, piston sub-assembly or piston ring.; ·

w/ Canister Pump Module

Click hereEngine / Hybrid System>2AR-FE ENGINE CONTROL>SFI SYSTEM(w/ Canister Pump Module)>INITIALIZATION201212,999999,_51,_008378,_0060196,RM1000000005MLU,

·

w/o Canister Pump Module

Click hereEngine / Hybrid System>2AR-FE ENGINE CONTROL>SFI SYSTEM(w/o Canister Pump Module)>INITIALIZATION201212,999999,_51,_008378,_0051076,RM1000000004I8X,

PROCEDURE

Hide Display 12372A 1.INSTALL ENGINE MOUNTING INSULATOR LH

HINT:: Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

Install the wire harness clamp bracket with the bolt.

Torque:: 7.7 N*m (79 kgf*cm, 68 in.*lbf)

0.917,1.51 1.042,1.688 0.125,0.177 10 3 2.729,0.573 2.854,0.75 0.125,0.177 10 4 1.031,0.375 1.156,0.552 0.125,0.177 10 1 2.635,1.51 2.76,1.688 0.125,0.177 10 2

Temporarily install the engine mounting insulator LH with the 4 bolts.

Tighten the 4 bolts in the sequence shown in the illustration.

Torque:: 95 N*m (969 kgf*cm, 70 ft.*lbf)

Hide Display 12341 2.INSTALL ENGINE MOUNTING SPACER

HINT:: Perform this procedure only when replacement of the engine mounting spacer is necessary.

0.552,1.5 0.708,1.698 0.156,0.198 10 2 2.427,0.635 2.583,0.833 0.156,0.198 10 1

Temporarily install the engine mounting spacer with the 2 bolts.

Tighten the 2 bolts in the sequence shown in the illustration.

Torque:: 95 N*m (969 kgf*cm, 70 ft.*lbf)

Hide Display 12305 3.INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

HINT:: Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

Install the radiator reservoir bracket with the bolt.

Torque:: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

1.115,0.073 1.271,0.271 0.156,0.198 10 2 2.594,1.292 2.75,1.49 0.156,0.198 10 1 0.708,1.927 0.865,2.125 0.156,0.198 10 3

Temporarily install the engine mounting insulator sub-assembly RH with the 3 bolts.

Tighten the 3 bolts in the sequence shown in the illustration.

Torque:: 95 N*m (969 kgf*cm, 70 ft.*lbf)

Hide Display 12371A 4.INSTALL REAR ENGINE MOUNTING INSULATOR

HINT:: Perform this procedure only when replacement of the rear engine mounting insulator is necessary.

2.219,1.823 2.375,2.021 0.156,0.198 10 3 2.656,1.563 2.813,1.76 0.156,0.198 10 2 0.646,1.646 0.802,1.844 0.156,0.198 10 1 1.313,1.813 1.469,2.01 0.156,0.198 10 4

Temporarily install the rear engine mounting insulator with the 2 bolts and 2 nuts.

Tighten the 2 bolts and 2 nuts in the sequence shown in the illustration.

Torque:: 95 N*m (969 kgf*cm, 70 ft.*lbf)

Hide Display 12362A 5.INSTALL FRONT ENGINE MOUNTING INSULATOR

HINT:: Perform this procedure only when replacement of the front engine mounting insulator is necessary.

Install the front engine mounting insulator with the 2 bolts.

Torque:: 95 N*m (969 kgf*cm, 70 ft.*lbf)

Hide Display 6.INSTALL ENGINE HANGER

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>REMOVAL201410,999999,_51,_008396,_0046877,RM100000000GTS8_01_0142,

Hide Display 7.REMOVE ENGINE FROM ENGINE STAND

NOTICE:: ·

Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

·

With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

Attach a sling device and hang the engine with a chain block.

Lift the engine and remove it from the engine stand.

Hide Display 8.FIX ENGINE ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>REMOVAL201410,999999,_51,_008396,_0046877,RM100000000GTS8_01_0233,

Hide Display 82121 9.INSTALL ENGINE WIRE

Install the engine wire to the engine.

Hide Display 31400 10.INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY (for Manual Transaxle)

Click hereDrivetrain>CLUTCH>CLUTCH UNIT(for 2AR-FE)>INSTALLATION201212,999999,_52,_008754,_0050753,RM1000000004GTT_01_0005,

Hide Display 32101 11.INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle)

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>REAR CRANKSHAFT OIL SEAL>INSTALLATION201212,999999,_51,_008396,_0046876,RM1000000003ULY_01_0002,

Hide Display 13405 12.INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>REAR CRANKSHAFT OIL SEAL>INSTALLATION201212,999999,_51,_008396,_0046876,RM1000000003ULY_01_0008,

Hide Display 31250 13.INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)

Click hereDrivetrain>CLUTCH>CLUTCH UNIT(for 2AR-FE)>INSTALLATION201212,999999,_52,_008754,_0050753,RM1000000004GTT_01_0001,

Hide Display 31210 14.INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle)

Click hereDrivetrain>CLUTCH>CLUTCH UNIT(for 2AR-FE)>INSTALLATION201212,999999,_52,_008754,_0050753,RM1000000004GTT_01_0002,

Hide Display 15.INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle)

Click hereDrivetrain>CLUTCH>CLUTCH UNIT(for 2AR-FE)>INSTALLATION201212,999999,_52,_008754,_0050753,RM1000000004GTT_01_0003,

Hide Display 30500 16.INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle)

for 2WD

Click hereDrivetrain>U760E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE ASSEMBLY>INSTALLATION201212,999999,_52,_008752,_0049178,RM10000000047AJ,

for 4WD/AWD

Click hereDrivetrain>U760F AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE ASSEMBLY>INSTALLATION201212,999999,_52,_008753,_0051088,RM1000000004IBD,

Hide Display 30300 17.INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)

for 2WD

Click hereDrivetrain>EB63 MANUAL TRANSMISSION / TRANSAXLE>MANUAL TRANSAXLE ASSEMBLY>INSTALLATION201212,999999,_52,_009272,_0050731,RM1000000004IKZ,

for 4WD/AWD

Click hereDrivetrain>EB63F MANUAL TRANSMISSION / TRANSAXLE>MANUAL TRANSAXLE ASSEMBLY>INSTALLATION201212,999999,_52,_009273,_0050743,RM1000000005CU0,

Hide Display 36100 18.INSTALL TRANSFER ASSEMBLY (for 4WD/AWD)

Click hereDrivetrain>GF1A TRANSFER / 4WD / AWD>TRANSFER ASSEMBLY>INSTALLATION201212,201504,_52,_008760,_0050209,RM1000000004EQ4_01_0008,201504,999999,_52,_008760,_0050209,RM100000000KOAQ_01_0008,

Hide Display 28100 19.INSTALL STARTER ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>INSTALLATION201212,999999,_51,_008402,_0046913,RM1000000003UP8_01_0001,

Hide Display 20.INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

Temporarily install the front engine mounting insulator with the through bolt and nut.

1.021,2.771 1.167,2.771 1.167,2.771 1.458,3.26 true 1.646,3.198 2.354,3.208 2.354,3.208 1.604,3.385 true 2.396,3.135 2.583,3.302 0.188,0.167 10 false *1 0.823,2.688 1.01,2.854 0.188,0.167 10 false *2

*1	Alignment Mark
*2	Protrusion

Temporarily install the front suspension crossmember with the through bolt.

HINT:: When installing the suspension crossmember, align the protrusion of the engine mounting bracket with the alignment mark of the engine mounting insulator.

Place the engine on an engine lifter.

HINT:: Place the engine on wooden blocks or equivalent so that the engine is level.

Operate the engine lifter and install the engine to the vehicle.

CAUTION:: Do not raise the engine more than necessary. If the engine is raised excessively, the vehicle may also be lifted up.

NOTICE:: ·

Make sure that the engine is clear of all wiring and hoses.

·

While raising the engine into the vehicle, do not allow it to contact the vehicle.

Temporarily install the front suspension crossmember with the 2 bolts.

Temporarily install the member rear brace RH and LH with the 6 bolts.

Install the engine mounting insulator LH with the through bolt and nut.

Torque:: 56 N*m (571 kgf*cm, 41 ft.*lbf)

NOTICE:: While holding the bolt in place, tighten the nut.

1.146,0.365 1.302,0.563 0.156,0.198 10 A 2.042,1.594 2.198,1.792 0.156,0.198 10 B

	Bolt
	Nut

Install the engine mounting insulator RH with the bolt and 2 nuts.

Torque:: for bolt and nut A : 95 N*m (969 kgf*cm, 70 ft.*lbf); for nut B : 52 N*m (530 kgf*cm, 38 ft.*lbf)

Tighten the 2 front suspension member bolts.

Torque:: 137 N*m (1397 kgf*cm, 101 ft.*lbf)

0.844,1.104 0.833,1.167 false

	Bolt A
	Bolt B

Tighten the 6 member rear brace bolts.

Torque:: for bolt A : 137 N*m (1397 kgf*cm, 101 ft.*lbf); for bolt B : 93 N*m (948 kgf*cm, 69 ft.*lbf)

Remove the 2 bolts and No. 1 and No. 2 engine hangers.

0.563,0.646 0.531,0.729 false

	Bolt A
	Bolt B

Install the front crossmember with the 6 bolts.

Torque:: for bolt A : 99 N*m (1010 kgf*cm, 73 ft.*lbf); for bolt B : 95 N*m (969 kgf*cm, 70 ft.*lbf)

Tighten the through bolt of the rear engine mounting insulator.

Torque:: 95 N*m (969 kgf*cm, 70 ft.*lbf)

HINT:: Check that the protrusion of the engine mounting bracket is aligned with the alignment mark of the engine mounting insulator.

Tighten the through bolt and nut of the front engine mounting insulator.

Torque:: 145 N*m (1479 kgf*cm, 107 ft.*lbf)

NOTICE:: While holding the nut in place, tighten the through bolt.

Hide Display 51218A 21.INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

Install the front suspension member reinforcement LH with the 4 bolts.

Torque:: 99 N*m (1010 kgf*cm, 73 ft.*lbf)

Hide Display 51217A 22.INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

Install the front suspension member reinforcement RH with the 4 bolts.

Torque:: 99 N*m (1010 kgf*cm, 73 ft.*lbf)

Hide Display 37100 23.INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD/AWD)

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>PROPELLER SHAFT ASSEMBLY>INSTALLATION201311,999999,_52,_008761,_0050239,RM100000000BP6H,

Hide Display 32101A 24.INSTALL DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT (for Automatic Transaxle)

for 2WD

Click hereDrivetrain>U760E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE ASSEMBLY>INSTALLATION201212,999999,_52,_008752,_0049178,RM10000000047AJ_01_0595,

for 4WD/AWD

Click hereDrivetrain>U760F AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE ASSEMBLY>INSTALLATION201212,999999,_52,_008753,_0051088,RM1000000004IBD_01_0608,

Hide Display 11361J 25.INSTALL FLYWHEEL HOUSING UNDER COVER

Install the flywheel housing under cover.

Hide Display 17401 26.INSTALL FRONT EXHAUST PIPE SUB-ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE INTAKE / EXHAUST>EXHAUST PIPE>INSTALLATION201212,999999,_51,_008399,_0046898,RM1000000003UO4_01_0010,

Hide Display 17402 27.INSTALL FRONT NO. 2 EXHAUST PIPE SUB-ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE INTAKE / EXHAUST>EXHAUST PIPE>INSTALLATION201212,999999,_51,_008399,_0046898,RM1000000003UO4_01_0001,

Hide Display 31418 28.CONNECT CLUTCH HOSE (for Manual Transaxle)

Temporarily install the clutch line.

Install the clutch hose with a new clip.

Using a union nut wrench, tighten the 2 clutch lines to the accumulator to flexible hose tube.

Torque:: 15 N*m (153 kgf*cm, 11 ft.*lbf)

NOTICE:: Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench.; Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201410,201504,_V1,_008731,_0049918,RM100000000HFP9,201504,999999,_V1,_008731,_0049918,RM100000000JQM7,

Hide Display 43457 29.INSTALL DRIVE SHAFT BEARING BRACKET

Install the bracket with the 3 bolts.

Torque:: 63.7 N*m (650 kgf*cm, 47 ft.*lbf)

Hide Display 43420G 30.INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH

for 2WD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY(for 2WD)>INSTALLATION201212,201504,_52,_008761,_0050235,RM1000000004EUL_01_0034,201504,999999,_52,_008761,_0050235,RM100000000KG2G_01_0034,

for 4WD/AWD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY(for 4WD/AWD)>INSTALLATION201311,999999,_52,_008761,_0050236,RM100000000BP6D_01_0034,

Hide Display 43420 31.INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

for 2WD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY(for 2WD)>INSTALLATION201212,201504,_52,_008761,_0050235,RM1000000004EUL_01_0001,201504,999999,_52,_008761,_0050235,RM100000000KG2G_01_0001,

for 4WD/AWD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY(for 4WD/AWD)>INSTALLATION201311,999999,_52,_008761,_0050236,RM100000000BP6D_01_0001,

Hide Display 43410 32.INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

for 2WD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY(for 2WD)>INSTALLATION201212,201504,_52,_008761,_0050235,RM1000000004EUL_01_0002,201504,999999,_52,_008761,_0050235,RM100000000KG2G_01_0002,

for 4WD/AWD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY(for 4WD/AWD)>INSTALLATION201311,999999,_52,_008761,_0050236,RM100000000BP6D_01_0002,

Hide Display 48069 33.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click hereSuspension>FRONT SUSPENSION>FRONT LOWER SUSPENSION ARM>INSTALLATION201212,999999,_53,_008764,_0049354,RM100000000499E_04_0013,

Hide Display 48068 34.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 45047 35.CONNECT TIE ROD END SUB-ASSEMBLY LH

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>INSTALLATION201410,999999,_55,_008774,_0049443,RM100000000I1W4_01_0007,

Hide Display 45046 36.CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 48810 37.CONNECT FRONT STABILIZER LINK ASSEMBLY LH

Click hereSuspension>FRONT SUSPENSION>FRONT LOWER SUSPENSION ARM>INSTALLATION201212,999999,_53,_008764,_0049354,RM100000000499E_04_0017,

Hide Display 48820B 38.CONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 39.CONNECT FRONT SPEED SENSOR LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>INSTALLATION201212,999999,_52,_008762,_0049345,RM100000000498Q_01_0021,

Hide Display 40.CONNECT FRONT SPEED SENSOR RH

HINT:: Use the same procedure described for the LH side.

Hide Display 43502H 41.INSTALL FRONT AXLE SHAFT NUT LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>INSTALLATION201212,999999,_52,_008762,_0049345,RM100000000498Q_01_0010,

Hide Display 43501H 42.INSTALL FRONT AXLE SHAFT NUT RH

HINT:: Use the same procedure described for the LH side.

Hide Display 45025D 43.CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>INSTALLATION201410,999999,_55,_008774,_0049443,RM100000000I1W4_01_0003,

Hide Display 45260 44.CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION201212,999999,_55,_008773,_0049531,RM1000000004BHL_01_0015,

Hide Display 45259A 45.INSTALL COLUMN HOLE COVER SILENCER SHEET

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION201212,999999,_55,_008773,_0049531,RM1000000004BHL_01_0003,

Hide Display 33820B 46.CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle)

Connect the 2 transmission control cables with 2 new clips.

Install the 2 new clips.

Hide Display 33820B 47.CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle)

Connect the transmission control cable to the control cable bracket with a new clip.

Connect the transmission control cable to the control shaft lever with the nut.

Torque:: 12 N*m (122 kgf*cm, 9 ft.*lbf)

Hide Display 48.CONNECT WIRE HARNESS AND HOSE

for Automatic Transaxle:

Connect the heater hose to the cylinder head sub-assembly, and slide the clip to secure it.

ii.

Connect the heater hose to the No. 1 water by-pass pipe, and slide the clip to secure it.

for Manual Transaxle:

Attach the heater hose to the clamp.

ii.

Connect the heater hose to the cylinder head sub-assembly, and slide the clip to secure it.

iii.

Connect the heater hose to the No. 1 water by-pass pipe, and slide the clip to secure it.

Connect the vacuum hose to the No. 1 hose to hose tube, and slide the clip to secure it.

Connect the wire harness with the bolt.

Torque:: 11.4 N*m (116 kgf*cm, 8 ft.*lbf)

Connect the 2 connectors, attach the 2 claws to the engine room No. 1 relay block and connect the wire harness.

Connect the wire harness to the engine room No. 1 relay block with the nut.

Torque:: 12.8 N*m (131 kgf*cm, 9 ft.*lbf)

Connect the wire harness with the bolt.

Torque:: 8.4 N*m (86 kgf*cm, 74 in.*lbf)

Connect the 2 clamps and wire harness.

Connect the clamp.

Connect the starter wire with the nut.

Torque:: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

Install the terminal cap.

Hide Display 23901 49.CONNECT FUEL TUBE SUB-ASSEMBLY

Connect the fuel tube connector.

Click hereEngine / Hybrid System>2AR-FE FUEL>FUEL SYSTEM(w/o Canister Pump Module)>PRECAUTION201212,999999,_51,_008397,_0046881,RM1000000003UMG,

Install the No. 1 fuel pipe clamp.

Hide Display 33493A 50.INSTALL TRANSMISSION OIL COOLER (for Automatic Transaxle)

for 2WD

Click hereDrivetrain>U760E AUTOMATIC TRANSMISSION / TRANSAXLE>OIL COOLER>INSTALLATION201212,999999,_52,_008752,_0049173,RM100000000479Z_01_0001,

for 4WD/AWD

Click hereDrivetrain>U760F AUTOMATIC TRANSMISSION / TRANSAXLE>OIL COOLER>INSTALLATION201212,999999,_52,_008753,_0051083,RM1000000005FFC_01_0001,

Hide Display 88704 51.CONNECT SUCTION HOSE SUB-ASSEMBLY

Click hereVehicle Interior>HEATING / AIR CONDITIONING>COMPRESSOR(for 2AR-FE)>INSTALLATION201212,999999,_58,_008789,_0050515,RM1000000004FRB_01_0003,

Hide Display 88703 52.CONNECT DISCHARGE HOSE SUB-ASSEMBLY

Click hereVehicle Interior>HEATING / AIR CONDITIONING>COMPRESSOR(for 2AR-FE)>INSTALLATION201212,999999,_58,_008789,_0050515,RM1000000004FRB_01_0004,

Hide Display 16057 53.CONNECT RADIATOR HOSE SUB-ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE COOLING>RADIATOR>INSTALLATION201212,999999,_51,_008400,_0046906,RM1000000003UOQ_01_0066,

Hide Display 16581B 54.INSTALL RADIATOR HOSE HOSE CLAMP

Click hereEngine / Hybrid System>2AR-FE COOLING>RADIATOR>INSTALLATION201212,999999,_51,_008400,_0046906,RM1000000003UOQ_01_0077,

Hide Display 16572D 55.CONNECT NO. 2 RADIATOR HOSE

Click hereEngine / Hybrid System>2AR-FE COOLING>RADIATOR>INSTALLATION201212,999999,_51,_008400,_0046906,RM1000000003UOQ_01_0053,

Hide Display 27020 56.INSTALL GENERATOR ASSEMBLY

Click herePower Source / Network>2AR-FE BATTERY / CHARGING>GENERATOR(for 100 A Type)>INSTALLATION201212,999999,_57,_008403,_0046918,RM1000000003UPR_01_0001,

Hide Display 16361A 57.INSTALL FAN AND GENERATOR V BELT

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>DRIVE BELT>INSTALLATION201212,999999,_51,_008396,_0046872,RM1000000003ULG_01_0001,

Hide Display 16470 58.CONNECT RADIATOR RESERVOIR ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>DRIVE BELT>INSTALLATION201212,999999,_51,_008396,_0046872,RM1000000003ULG_01_0006,

Hide Display 89661 59.INSTALL ECM

Click hereEngine / Hybrid System>2AR-FE ENGINE CONTROL>ECM>INSTALLATION201212,999999,_51,_008378,_0046922,RM1000000003UQA_01_0001,

Hide Display 74414B 60.INSTALL BATTERY BRACKET REINFORCEMENT

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>INSTALLATION201212,999999,_51,_008402,_0046913,RM1000000003UP8_01_0020,

Hide Display 74411B 61.INSTALL FRONT BATTERY BRACKET

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>INSTALLATION201212,999999,_51,_008402,_0046913,RM1000000003UP8_01_0008,

Hide Display 74431 62.INSTALL BATTERY TRAY

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>INSTALLATION201212,999999,_51,_008402,_0046913,RM1000000003UP8_01_0016,

Hide Display 28800 63.INSTALL BATTERY

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>INSTALLATION201212,999999,_51,_008402,_0046913,RM1000000003UP8_01_0010,

Hide Display 28899 64.INSTALL BATTERY INSULATOR

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>INSTALLATION201212,999999,_51,_008402,_0046913,RM1000000003UP8_01_0014,

Hide Display 74404A 65.INSTALL BATTERY CLAMP SUB-ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>INSTALLATION201212,999999,_51,_008402,_0046913,RM1000000003UP8_01_0011,

Hide Display 66.INSTALL AIR CLEANER CASE

Click hereEngine / Hybrid System>2AR-FE ENGINE CONTROL>ECM>INSTALLATION201212,999999,_51,_008378,_0046922,RM1000000003UQA_01_0006,

Hide Display 17705 67.INSTALL AIR CLEANER CAP SUB-ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE ENGINE CONTROL>ECM>INSTALLATION201212,999999,_51,_008378,_0046922,RM1000000003UQA_01_0007,

Hide Display 68.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:: When disconnecting the cable, some systems need to be initialized after the cable is reconnected.; Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION201410,201504,_V1,_008731,_0049918,RM100000000HFOT,201504,999999,_V1,_008731,_0049918,RM100000000JQM8,

Hide Display 69.CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT>REPLACEMENT201212,999999,_58,_008789,_0049866,RM1000000004CX0_01_0002,

Hide Display 70.ADD MANUAL TRANSAXLE OIL (for Manual Transaxle)

for 2WD

Click hereDrivetrain>EB63 MANUAL TRANSMISSION / TRANSAXLE>MANUAL TRANSAXLE OIL>REPLACEMENT201212,999999,_52,_009272,_0050726,RM1000000004IN7_01_0002,

for 4WD/AWD

Click hereDrivetrain>EB63F MANUAL TRANSMISSION / TRANSAXLE>MANUAL TRANSAXLE OIL>REPLACEMENT201212,999999,_52,_009273,_0050738,RM1000000004GSR_01_0002,

Hide Display 71.INSPECT MANUAL TRANSAXLE OIL (for Manual Transaxle)

for 2WD

Click hereDrivetrain>EB63 MANUAL TRANSMISSION / TRANSAXLE>MANUAL TRANSAXLE OIL>ON-VEHICLE INSPECTION201212,999999,_52,_009272,_0050726,RM1000000004IN6_01_0001,

for 4WD/AWD

Click hereDrivetrain>EB63F MANUAL TRANSMISSION / TRANSAXLE>MANUAL TRANSAXLE OIL>ON-VEHICLE INSPECTION201212,999999,_52,_009273,_0050738,RM1000000004GSS_01_0001,

Hide Display 72.ADD AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle)

for 2WD

Click hereDrivetrain>U760E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE FLUID>ADJUSTMENT201212,999999,_52,_008752,_0049168,RM1000000004IAB_01_0005,

for 4WD/AWD

Click hereDrivetrain>U760F AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE FLUID>ADJUSTMENT201212,999999,_52,_008753,_0051078,RM1000000004IAL_01_0005,

Hide Display 73.ADD TRANSFER OIL (for 4WD/AWD)

Click hereDrivetrain>GF1A TRANSFER / 4WD / AWD>TRANSFER OIL>REPLACEMENT201212,999999,_52,_008760,_0050208,RM1000000005JXQ_01_0001,

Hide Display 74.ADD ENGINE COOLANT

Click hereEngine / Hybrid System>2AR-FE COOLING>COOLANT>REPLACEMENT201212,999999,_51,_008400,_0046902,RM1000000003UOD_01_0011,

Hide Display 75.ADD ENGINE OIL

Click hereEngine / Hybrid System>2AR-FE LUBRICATION>OIL AND OIL FILTER>REPLACEMENT201212,999999,_51,_008401,_0046909,RM1000000003UOW_02_0004,

Hide Display 76.INSPECT FOR FUEL LEAK

Click hereEngine / Hybrid System>2AR-FE FUEL>FUEL INJECTOR>INSTALLATION201212,201504,_51,_008397,_0046882,RM1000000003UMK_01_0012,201504,999999,_51,_008397,_0046882,RM100000000JHAY_01_0012,

Hide Display 77.INSPECT FOR COOLANT LEAK

Click hereEngine / Hybrid System>2AR-FE COOLING>COOLING SYSTEM>ON-VEHICLE INSPECTION201212,999999,_51,_008400,_0046900,RM1000000003UO9_01_0001,

Hide Display 78.INSPECT FOR OIL LEAK

Click hereEngine / Hybrid System>2AR-FE LUBRICATION>OIL AND OIL FILTER>REPLACEMENT201212,999999,_51,_008401,_0046909,RM1000000003UOW_02_0005,

Hide Display 79.INSPECT FOR EXHAUST GAS LEAK

Click hereEngine / Hybrid System>2AR-FE INTAKE / EXHAUST>EXHAUST PIPE>INSTALLATION201212,999999,_51,_008399,_0046898,RM1000000003UO4_01_0007,

Hide Display 80.INSPECT FOR REFRIGERANT LEAK

Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT>REPLACEMENT201212,999999,_58,_008789,_0049866,RM1000000004CX0_01_0004,

Hide Display 81.INSPECT IGNITION TIMING

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>ENGINE>ON-VEHICLE INSPECTION201212,999999,_51,_008396,_0046871,RM1000000003ULF_01_0004,

Hide Display 82.INSPECT ENGINE IDLE SPEED

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>ENGINE>ON-VEHICLE INSPECTION201212,999999,_51,_008396,_0046871,RM1000000003ULF_01_0005,

Hide Display 83.INSPECT CO/HC

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>ENGINE>ON-VEHICLE INSPECTION201212,999999,_51,_008396,_0046871,RM1000000003ULF_01_0007,

Hide Display 84.ADJUST FRONT WHEEL ALIGNMENT

Click hereSuspension>ALIGNMENT / HANDLING DIAGNOSIS>FRONT WHEEL ALIGNMENT>ADJUSTMENT201311,999999,_53,_008763,_0049350,RM100000000BUMR,

Hide Display 51442 85.INSTALL NO. 2 ENGINE UNDER COVER (w/ Canister Pump Module)

Install the No. 2 engine under cover with the clip and bolt.

Torque:: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

Hide Display 50819 86.INSTALL FRONT FLOOR COVER (w/ Canister Pump Module)

Click hereEngine / Hybrid System>2AR-FE FUEL>FUEL TANK(w/ Canister Pump Module)>INSTALLATION201410,999999,_51,_008397,_0056278,RM100000000GNHM_01_0014,

Hide Display 12601B 87.INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE ENGINE CONTROL>THROTTLE BODY>INSTALLATION201212,999999,_51,_008378,_0046921,RM1000000003UQ5_01_0014,

Hide Display 51443 88.INSTALL REAR ENGINE UNDER COVER RH

Install the rear engine under cover RH with the 3 clips.

Hide Display 51444C 89.INSTALL REAR ENGINE UNDER COVER LH

for Half Cover Type:

Install the rear engine under cover LH with the 3 clips.

for Full Cover Type:

Install the rear engine under cover LH with the 2 clips.

Hide Display 51441 90.INSTALL NO. 1 ENGINE UNDER COVER

for Half Cover Type:

Install the No. 1 engine under cover with the 6 screws and 5 clips.

for Full Cover Type:

Install the No. 1 engine under cover with the 2 screws, 4 bolts and 8 clips.

FaceBox